Production Chokes

Quality and Innovation

CORTEC uses only the highest quality materials to manufacture some of the most innovative yet easy to use choke designs known today. Each design is adaptable to meet changing well flow conditions over the life in the field.

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Choke Configurations

  • Positive Bean Configuration
  • Needle and Seat Configuration
  • Cage and Sleeve Trim Configuration
  • Actuated (Electric, Pneumatic, and Hydraulic)

Specifications

  • Orifice sizes ranging from 1/4” to 6 1/4” (Larger Upon Request)
  • API 2,000—20,000 PSI CWP
  • ANSI Class 600—2,500
  • Severe Service Applications
  • PSL 1, 2, 3, 3G, and 4

Quality Assurance

  • API Specification Q1
  • ISO 9001
  • Built to meet or exceed API 6A Specifications
  • Customer Specified Preferences
What should I consider before selecting a choke?
  • Working pressure and temperature
  • Inlet and outlet connections: size, type, etc.
  • Nominal body size
  • Trim type: tapered needle, cage and sleeve, rotating disc, positive bean, etc.
  • Means of operation: manual hand wheel or remotely actuated
  • Service conditions: corrosive, abrasive, sour
  • Flow media and specifications: oil, gas, water, specific gravity, etc.
  • Flow rates: minimum, normal, and maximum
  • Design and quality requirements: API, ANSI, etc.
Orifice Sizing and Selection

Probably the most misunderstood aspect of buying a choke is proper orifice sizing and trim style selection. It is critical to the proper performance, function, service life and operator satisfaction. It is imperative that the choke and its associated components are properly selected based on the intended application. A choke that is equipped with the optimal trim size and style will assure maximum service life, flowing performance and minimize down time.

CORTEC employs flow control sizing software based on the Instrument Society of America rules, as well as years of experience and field confirmation. During the inquiry and sales process, we encourage the customer to provide flow data and allow us to perform flow calculations. These calculations will aid in selection of the correct orifice size and style and will allow us to make informed product recommendations. CORTEC can assist this process by providing a data input form for the customer to complete.

Choke Bolting Dimensions

CORTEC chokes are manufactured to standard inlet and outlet dimensions. Our manufacturing process allows us the versatility to supply chokes to custom inlet and outlet dimensions with a wide variety of common and custom connections. This allows you to replace your existing choke without costly piping changes in the field.

Type Dimension Description

I - Inlet dimensions are from the centerline of the outlet to the face of the inlet flange.

O - Outlet dimensions are from the centerline of the inlet to the face of the outlet flange.

P - Overall length of the positive model of the choke.

A - Overall length of the adjustable model of the choke in the fully closed position.

NH2 HALF CUT DIM IMAGE sml
PH2 HALF CUT DIM IMAGE copy
Trim Options

You Can Count on Our Solutions and Experience

Proper orifice sizing and trim style selection is critical to proper performance, function, service life and operator satisfaction.

CORTEC has developed flow control sizing software based on the Instrument Society of America rules, as well as years of experience and field confirmation.

Cage & Sleeve Trim

Cage and Sleeve Trim

  • High Pressure Recovery Coefficient Ratio
  • Erosion resistant prolonging Trim life
  • Pressure balanced to offset high actuation force requirements and allow for high differential pressures
  • Most efficient flow design in the industry
  • Highest seal integrity for positive shut-off
  • For the most severe service that may include high pressure drops, cavitation, and abrasive service

CORTEC MODELS — CC

Rotary Disc Trim

Rotary Disc Trim

  • High range ability requirements in severe erosive applications

CORTEC MODEL — RM

Multistage Trim

Multistage Trim

  • CORTEC engineers have the ability to develop multistage trim into engineered configurations tailored to your specific needs. Our team is available for design review upon request.
  • Greatest Pressure Recovery Coefficient Ratio — resulting in lower cavitation and aerodynamic noise
  • More suitable for gas or high viscosity fluids

CORTEC MODEL — MC

Needle & Seat Trim

Needle and Seat Trim

  • Wide range of adjustments as flow rates and pressures fluctuate
  • Easy to replace in the field
  • Parts are interchangeable with popular models
  • Suitable for low to medium pressure drops, less severe service, and applications that do not require positive shut-off

CORTEC MODELS — NH, NC, NCH, NG8746, and NJWA

Positive Choke Bean Trim

Positive Choke Bean

  • The simplest, most inexpensive configuration
  • Engineered for heavy duty, maintenance free performance
  • Parts are interchangeable with popular models
  • Installation, parts replacement, and other field work are simple

CORTEC MODELS — PH, PC, PCH, PG8746 and PPC

Models

CORTEC CC2M Open Yoke Production Choke with Rotork Actuator

Real-World Performance Advantages

This high-performance model “CC” Control Choke design offers the oilfield operator specific performance advantages over the conventional needle trim options.

  • Low Pressure Recovery Characteristics
  • Erosion resistant prolonging trim life
  • Pressure balanced to reduce torque
  • For severe service applications including abrasive service
  • ANSI Seat Class IV & V
  • Firesafe

Features and Benefits

  • Pressure balanced trim offsets high actuation force and allows for high differential pressures.
  • Slotted sleeve provides smooth flow-to-lift transition that reduces noise.
  • Maintains low-pressure recovery characteristics to offset potential cavitation and flashing.
  • Seat and control sleeve sealing surfaces are not directly exposed to the high velocity flow.
  • Highly effective shut-off that meets the practical demands of oilfield applications.
  • Adapts to a wide range of inlet and outlet connections and dimensions.
  • Fitted with a heavy duty severe service metal bonnet seal ring. (excludes Model “CC1”)
  • This design offers “real-world” advantages to noise reduction, reduced cavitation in liquid service, reduced icing in gas service, extended service in abrasive environments, and positive shut-off.
Model Max Orifice Max PSICWP
CC1/CC1M1"20,000
CC1.5M1.5"15,000
CC2M2"15,000
CC3M3"15,000
CC4M4"10,000
CC5M5"15,000
Cage and Sleeve Production Choke Diagram
CORTEC Positive Choke

Economical and Easy to Maintain

The CORTEC Model PH positive production choke offers the user a field-proven, economical design that is easy to maintain.

The simplest, most inexpensive configuration

  • Engineered for heavy-duty, maintenance-free performance
  • Parts are interchangeable with popular models
  • Installation, parts replacement, and other field work are simple

Features and Benefits

  • Field interchangeability with many other common H2 design components.
  • Field convertible from positive to adjustable by changing out the bonnet assembly or cap assembly.
  • Metal bonnet/cap seal is optional.
Model Max Orifice Max PSICWP
PH1*1"10,000
PH2*2"15,000
PH1M*1"10,000
PH2M*2"15,000
PCH1M*1"15,000
PC1M****1"20,000
PC3M3"10,000
PC4M4"10,000
PG8746**1"10,000
PPC***1"15,000

*These chokes are interchangeable with Cameron® model “H2”
**These chokes are interchangeable with the Gray® Model “8746”
***These chokes are interchangeable with FMC® Models “JWA” and “PC”

****This model is only available in 20,000 PSI

CORTEC PH Positive Choke Cutaway Diagram
CORTEC NH2 Production Choke

Trusted Worldwide for Decades

CORTEC Model “NH” adjustable chokes provide oilfield customers a well-established design that has been in service worldwide for decades. It is based on the typical Cameron® H2 design and offers field interchangeability with common components.

The CORTEC needle and seat trim choke offers an economy of operation and versatile utility in a traditional design that is familiar to oilfield personnel.

  • Fully adjustable as flow rates and pressures fluctuate
  • Easy to replace in the field
  • Parts are interchangeable with popular models
  • Suitable for low to medium pressure drops, less severe service

Features and Benefits

  • Traditional angle body O-Ring bonnet.
  • Interchangeable parts with many other Cameron® H2 style chokes
  • Field convertible from adjustable to positive.
  • Robust metal bonnet seal is optional.
  • Optional “Spring Loaded Pressure Energized TFE” stem packing reduces operation torque, offers superior sealing characteristics, and is compatible with a wide range of chemicals associated with drilling and production.
Model Max Orifice Max PSICWP
NH1*1"10,000
NH2*2"15,000
NH1M*1"10,000
NH2M*2"15,000
NCH1M*1"15,000
N3CM3"15,000
NC4M4"10,000
NG8746**1"10,000
NJWA***1"15,000

*These chokes are interchangeable with Cameron® model “H2”
**These chokes are interchangeable with the Gray® Model “8746”
***These chokes are interchangeable with FMC® Models “JWA” and “PC”

CORTEC NH1M Needle and Seat Choke

Let CORTEC be the single source for your complete wellhead wing solution

Across adaptable, robust choke designs and reliable, high-quality valve products, CORTEC can provide not only your choke and valve needs but all specialty flowline and automation requirements. Our facilities are licensed under API 6A (Houma 0700/Port Allen 1866), and our manufacturing capabilities include Tees, Crosses, Adapters, Spacers, and Flanges. CORTEC can supply virtually any common industry flowline component, including blast joints and instrument flanges commonly used in wellhead service.

CORTEC produces a full line of compact wellhead plug catchers, which can be installed upstream of the production choke to filter debris, resulting in greater choke performance and reduced production downtime. Our automation team is versed in all common industry requirements, and CORTEC commits to a substantial stocking of actuator options, including Emerson, Rotork, and other OEM options.

CORTEC Wellhead Wing Assembly

Chokes

  • Configurations: positive bean, needle and seat, cage and sleeve and rotary trim.
  • Orifice sizes: ¼” to 5”
  • Pressure class: API 2,000 to 20,000 PSI CWP.
  • NACE Compliance
  • API 6A Specifications (PSL 1, 2, 3, 3G and 4)

Valves

Trunnion models

  • Bore sizes: 1.5” to 24”
  • Pressure classes: API 2,000 to 20,000 PSI CWP.
  • Available in both compact and conventional flanges in options with materials and coating options to meet virtually all energy industry needs.
  • HVOF tungsten carbide metal seated applications.
  • API licensed to provide surface safety valves and boarding shutdown valves.
  • Industry standards: API 6A, API 6AV1, API 6D, ASME 16.34
  • API 6FA/607 Fire Rated Designs
  • SIL 3 (available upon request)

Read more about CORTEC Valves here

Automation

In addition to actuating our choke and valve products, CORTEC’s automation department possesses a wealth of experience automating energy industry operations.

  • Drilling, Well Service, and Production Operations.
  • Choke and Valve Control Panels
  • Drilling Choke setpoint Systems
  • Pressure Relief Systems

Read more about CORTEC Automation here

Flowline Components

CORTEC can supply a variety of flowline and piping accessories for almost any connection type in a full range of sizes, pressure classes, and materials to suit and service any application.

Read more about CORTEC Flowline Components here

Plug Catchers

CORTEC has a full line of Wellhead Plug Catchers that can be installed upstream of a production choke. This device will serve to minimize downtime and prolong choke trim and body life in applications where extreme solids and abrasives are present.

Read more about CORTEC Wellhead Plug Catchers below.

CORTEC Wellhead Plug Catcher

CORTEC can supply a full line of Wellhead Plug Catchers to be installed upstream of a production choke. This device will serve to minimize downtime and prolong choke trim and body life in applications where extreme solids and abrasives are present. CORTEC clients are now utilizing these field-proven devices on hundreds of shale wells offering considerable operational value.

Offered in a range of flange and pressure classes from 5 to 15K, these devices can be configured to suit the needs of any common wellhead application. CORTEC can offer in the field training to ensure proper service and maintenance
requirements are met.

The device has been evaluated and sized by the CORTEC engineering team to accommodate significant plugging and still provide full capacity flow. The screen design has been field-proven and designed through consultation with field operators.

PLUG CATCHER MODELS

2-1/16” - 5k

2-9/16” - 5k

3-1/8” - 5k

1-13/16” - 10k

2-1/16” - 10k

2-9/16” - 10k

3-1/16” - 10k

1-13/16” - 15k

2-1/16” - 15k

2-9/16” - 15k

3-1/16” - 15k

CORTEC Wellhead Plug Catchers provide value in the field by filtering out large debris before it clogs or damages flow control equipment and improving choke service life and minimizing down time.

CORTEC Wellhead Plug Catchers filter damaging solid and abrasive materials such as fracing or plug debris.

Actuation

CORTEC can supply virtually any other OEM actuator or associated instrumentation to complement its comprehensive range of chokes and valves. Advanced actuators and instruments are available for a complete flow control solution. Packages can be tailored specifically to a customer’s project needs. Below is a list of common actuation types and offerings.

Electric
Electric_Actuators_Rotork_Bettis

CORTEC offers several options for electric actuation of our choke product family. We are committed to industry-leading inventory levels in an effort to meet or exceed our clients’ delivery and performance needs. In-stock options include Rotork IQTF, Bettis TorqPlus, and Bettis RTS CM series units. Other OEM options and solutions are available upon request.

CORTEC chokes are optimized to reduce force requirements and utilize the most efficient actuation size available. Our engineering department is well versed in all common industry electrical and hazardous area requirements to ensure adequate supply for your critical service applications. Our family of production chokes includes many pressure-balanced trim options and a range of bonnet configurations adaptable to suit your preferred actuation method.

  • Industry-leading inventory commitments.
  • Optimal actuator selections to maximize value and performance.
  • Most adaptable choke model range to meet your unique requirements.
  • Field-proven designs backed by superior service and support
Hydraulic Piston
Hydraulic_ACTUATOR

CORTEC’s Hydraulic Piston actuators are double acting with a linear motion. Hydraulic pistons are the preferred actuator of many oilfield applications, and are favored for their high thrust and rugged reliability.

Available with position and control instrumentation to meet your requirements.

Pneumatic Diaphragm
actuator-pneumatic

Features and Benefits

  • Available with position and control instrumentation to meet your requirements.
  • This model is typically supplied with:
    • Pneumatic or electro-pneumatic positioners
    • Filter regulator
    • Stainless steel tubing and fittings
  • Supplied with fail open or fail close operation.
Pneumatic Linear Piston
actuator-pneumatic-linear-piston

Features and Benefits

  • Available in double acting, fail open or fail close.
  • Can be supplied with a variety of instrumentation and controls to suit customer requirements.

For applications where pneumatic is the desired power source, linear piston actuators provide reliable high thrust in a simple and rugged design.